Types of Pallet Racking System in Warehouse

With a well-designed pallet racking system, you can improve warehouse productivity, increase storage space by 40% or more depending on the warehouse design. Choosing the right pallet racking system can make a big difference in your business outcomes. The main step is to decide what type of pallet rack suits best for your business requirements.

Here are mentioned some common types of pallet racking systems and their applications:

Selective Pallet Rack

Selective pallet rack is the most common and flexible pallet racking system in the industry. It provides efficient use of storage space and quick access to every load stored using any type of forklift. This type of rack is available in debris-resistant, easy-to-clean structural steel (ideal for food handling operations). The selective pallet rack is used commonly in manufacturing, retail, and general warehousing.

Back Racking / Push-Back Rack

These pallet racking systems have a last-in/first-out (LIFO)) rotation and are fabricated in structural or roll form. These systems are suitable for high-density multiple product storage. Push back racking allows easy access to inventory items and also good for a specific selection of inventory items. When a pallet is loaded or placed on the structure, the next pallet is pushed backward on the rails where it rests firmly. When the pallet is unloaded, they are ‘pushed’ to the front of the structure. Therefore it is called push back rack or back rack system. It is generally used in food-oriented operations, general warehousing, and retail.

Pallet Flow Rack

Pallet flow rack, also called gravity flow racks, utilize sloping racks. In pallet flow rack, new pallets are added at the higher end and removed from the lower end, thus it is a first-in/first-out(FIFO) loading system. Pallet flow storage can double or triple storage capacity as compared to drive-in or conventional pallet rack systems and is a perfect solution for freezer warehouses, food distribution centers, and storage of high-volume, perishable consumer goods.

Double Deep Rack

Double-deep racks are made by placing one row of selective racking behind another. This is the most affordable way to create high-density storage in the warehouse. Double deep racking can increase storage for up to 40% depending on the warehouse structure. It is recommended for general warehousing and manufacturing business.

Roll Formed Cantilever Rack

Cantilever racking is ideal for storing long products such as textiles piping, tubing tires, furniture, carpet rolls, steel rods, and timber. The racking structure has long arms extended from a metal framework specifically designed to store long and heavy items. Cantilever racking allows easy access to all the inventory items as it has no front column, unlike other pallet racking systems.

Drive-In Racking

Drive-in pallet racking system follows last-in/first-out rotation. It is designed to increase the utilization of floor space within a warehouse. This type of racking system requires a small passage area for the same amount of storage thus saving storage space. It is designed in a way that allows forklifts to make their way through the aisles to continue stocking and adding more pallets. It is suitable for large-volume storage of similar products, general warehousing, freezer, and high-turnover retail products.

What are the Risks Related to Cross Docking?

What is Cross Docking?

Cross-docking is an order fulfillment strategy where products from a supplier or manufacturing unit are shipped directly to a customer or retail chain without any need for mid storage of goods in the warehouse. It is a process of receiving products through an inbound dock and then transferring them across the dock to the outbound transportation dock. It consists of trucks and dock doors in inbound and outbound sides with minimal storage space. The process starts when inbound products are arrived through transportation such as trucks/trailers and are assigned to receiving dock on one side of the cross dock terminal. The goods are sorted and screened to identify their end destinations and moved to the other end of cross dock terminal with the help of a forklift, pallet truck, and any other transportation medium. After completing the loading of goods at the outbound dock, the products delivered to the end customers.

Major Risks Related to Cross Docking

1. Implementing the cross-docking strategy in the warehouse required capital investment. This can translate into a warehouse redesign to save space for a conditioning area and/or the adoption or designing of a warehouse management system to assist with cross-docking tasks.
2. Cross-docking fully relies on a team to transfer items from inbound to the outbound dock, organizations need to be trustworthy of their suppliers’ ability to deliver the right products in right condition on time to the cross-docking terminal.
3. A number of Transport Carriers needed to take full benefits of the cross-docking system. A sufficient number of transport carriers will be needed for the delivery of goods. Since the operation is mainly dependant on trucking, there is an increased cost, need for parking space for trucks in the warehouse, and need for enough docks to implement the system.
4. It requires time for proper planning and execution: without coordination between supply and demand and proper planning, cross-docking is not suggested in the warehouse. Therefore, in the global computation, cross-docking should save enough time to cover its application in operational planning.

Need Help with cross docking?

If you want to know more about cross-docking and how Tenaxx Logistics can help your business contact us today!

Advantages of Using Public Warehouse

What Is Public Warehouse?

A public warehouse offers you the best solution for all your temporary storage of goods on a short or long-term basis. A public warehouse provides short or long-term storage to companies on a monthly basis. Public warehouse fees can be taken together as storage fees and inbound and outbound transaction fees. A public warehouse can charge per pallet or charge for each square foot that is used by a company for storing their products.

Public Warehouse Is a Complete Package

1. The public warehouse not only provides storage space to a company, but also offers other services such as inventory management, physical inventory counts, and shipping functionality. The public warehouse charges its clients for a certain rate for the goods stored, the area of the warehouse used and the services the client wishes to use.

2. The company using the public warehouse does not have to hire warehouse staff, does not require any inventory software or warehouse equipment. The public warehouse provides a complete package of a dedicated workforce, inventory control software, picking and, packing facility and charges their clients accordingly.

3. Most companies use the public warehouse for the short-term, but it can often lead to a long-term relationship as companies been familiar with the convenience of the public warehouse services. Companies that own and operate public warehouses invest significantly in modern equipment to remain competitive. They offer clients increasing levels of flexibility in order to retain and attract more clients.

Conclusion

An optimized supply chain is one that delivers orders to its customer at the right time – and does that by spending as little amount as possible. If you can’t afford your own warehouse, a public warehouse may be one solution for your storage needs.